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沃尔玛工厂产能能力（质量管理）审核文件清单
Request Document List (for Wal-Mart FCCA) |
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No. |
项目与内容 general Items |
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1.0 |
工厂自我评估表 Wal-Mart Factory Pre-Audit-Audit Questionnaire |
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1.1 |
工厂简介 Brief introduction of factory |
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1.2 |
营业执照 Business License |
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1.3 |
公司组织架构图 Organization chart |
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1.4 |
(公司）厂区/厂房平面图 Plant layout plan |
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1.5 |
生产工序流程图(针对WM的采购产品或类似产品) Production process flow chart(focused on WM's order or similar product) |
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1.6 |
管理体系证书（质量/环保/社会责任等） Certificate of various management systems ISO9001/BRC/ISO14001/ICTI/WRAP etc |
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1.7 |
利器（刀片，剪刀等）收发控制/断针控制/验针记录 Procedure and records of sharp tools control(blades, scissors)/broken needle control/metal detection |
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1.8 |
仪器设备校验程序/记录和报告 Procedure and records of equipment calibration |
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1.9 |
设备（在用生产机器／检验测试设备/工具及闲置仪器设备工具等)明细单 List of machines, tools, spare parts and equipment. |
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1.10 |
设备维修保养记录 Maintenance and repairing records for machine/equipment. |
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2.1 |
质量手册(质量方针，质量目标)/程序文件 Quality manual(quality objective, quality policy)/procedures |
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2.2 |
客户投诉处理程序及记录 Procedure and records of customer complaint |
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2.3 |
产品紧急事故处理程序（包括召回程序）及记录 Product recall procedure including procedure and records when applicable |
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2.4 |
质量会议记录（重点关注由生产部和品管部针对解决质量问题而召开的会议）Quality meeting records(mainly focused on the meeting for solving the quality issues between production dept and quality control dept) |
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2.5 |
质量管理体系/质量控制关键人员职责 Role and Responsibility of QC personnel |
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2.6 |
危害分析及风险评估（物理性危害来源如：金属异物；化学性危害来源如：清洁剂，杀虫剂的使用，微生物方面的危害来源如：虫害，霉变） Hazard Analysis and Risk assessment to identify hazards from physicals/chemicals/microbiology |
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2.7 |
控制物理／化学／微生物危害的程序和记录 Procedures and records about control risk of physical/chemical/microbiological contamination (which may damage the product and personnel) |
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3.1 |
来料检验控制程序 Procedure of quality control on incoming materials |
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3.2 |
各种来料检验标准及缺陷分类 Inspection criteria (e.g. sampling plan/AQL/defective classification) |
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3.3 |
IQC来料检验报告/不良品处理（退货，挑选及让步接收等）记录 Inspection/test reports of incoming materials including rejected items and concession when applicable |
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3.4 |
来料中免检产品的符合性证书或测试报告 Certificate of compliance or test report of incoming materials when applicable |
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3.5 |
物料库存/周转控制的程序或规定 Procedure/rules of materials rotation control and inventory management warehouse (e.g. FIFO) |
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3.6 |
供应商评审程序及记录（包括初次供应商挑选评估及后续定期的供应商表现评估） Supplier Assessment System (including initial evaluation and regular assessment) |
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3.7 |
供应商来料状况的质量统计 On-going performance monitoring for incoming goods |
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4.1 |
产品设计程序及记录（适合时） Procedure and records of product design when applicable |
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4.2 |
(量产前进行）试产的制度记录及相应的纠正改善措施（有需要时) Pilot-run policy and records, and the corresponding corrective actions when applicable) |
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4.3 |
产前会议制度及记录 Procedure/records of pre-production meeting |
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4.4 |
制造各工序包括包装的作业指导书/规格要求，参考样板，批准板 Working instruction/specification/approval and reference sample for manufacturing and packing |
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4.5 |
过程质量控制的程序/标准/记录（首件检验，在线检验，巡检，抽检，全检） Procedure/criteria/records of IPQC (First piece inspection, on-line inspection, patrol inspection, random inspection, full inspection etc. |
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4.6 |
过程不良处理程序及记录 Non-conformity control procedures and records on WIP products |
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4.7 |
过程不良的纠正预防 Corrective/preventative actions in case of bath non-conformity identified for WIP products |
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5.1 |
内部测试清单/测试手册（操作指引）/测试记录 List of in-house testing/testing manual(instructions)/testing records |
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5.2 |
仪器校验记录 Internal/external calibration records/reports of testing equipment |
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5.3 |
测试人员资质培训记录 Training records of testing technician |
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6.1 |
终期产品检验程序 Inspection procedure for final products |
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6.2 |
终期检验标准 Inspection standard/inspection level/Sample Plan on final products |
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6.3 |
不良成品的处理程序及记录 Non-conformity control procedures and records on final products |
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6.4 |
不良成品的纠正预防 Corrective/preventative actions for non-conformity final products |
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6.5 |
成品出货放行机制 Procedure of shipment release |
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6.6 |
标识及可追溯性：批次标识/日期标 Identification and traceability(batch code/date code etc when applicable) |
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7.1 |
培训的制度及记录（包括入职前，岗前培训，定期培训，包括普通操作员/检验员/工程技术人员） Training procedure and records (pre-work training, on-job training and regular training) for workers/QC members/technician/engineers |
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7.2 |
对熟练工技术人员的招聘前的考核 Pre-hire test for skilled personnel |
